Which P-80® Lubricant Is The Right Choice For My Job?

What is P-80®?

P-80® is a line of temporary rubber assembly lubricants designed to decrease the installation force needed to install rubber parts, enabling them to slide easily into place.

P-80 lubricants are water-based and do not contain alcohol or petroleum distillates, so they will not cause rubber to swell, dry out or harden. P-80 does not contain silicon or other persistent ingredients, so once dry the slipping action goes away and parts stay in place.

P-80 lubricants do not contain any hazardous ingredients, making them safe for workers and the environment. Most P-80 products are biodegradable.

Emulsion?  THIX?  Grip-It?  RediLube? … What’s the Difference?

All P-80 products provide temporary lubrication needed to reduce friction during rubber assembly to make it easier to install parts. Since each assembly application is unique, IPC has developed different P-80 formulas so workers can choose the product that will work best for their particular application.

  • P-80® Emulsion is a biodegradable blend of synthetic esters and water. P-80 Emulsion provides a thin film of lubrication to significantly reduce friction when assembling rubber or soft plastic parts.
  • P-80® THIX is a biodegradable, non-drip thixotropic gel that remains where it is applied without dripping. P-80 THIX is especially useful in overhead and vertical assembly applications, and when prolonged drying times are desired.
  • P-80® Grip-It provides lubricity to ease rubber assembly operations and then dries quickly to allow the natural tight fit of rubber to return. P-80 Grip-it leaves a tacky finish to help parts stay in place. Excellent for use on pressure-tested hoses.
  • P-80® RediLube is a biodegradable, quick-drying, low residue formula. P-80 RediLube dries quickly and completely, making it ideal for use on parts with low surrounding air flow and on non-porous and coated rubber and soft plastic parts.
  • P-80® Emulsion IFC and P-80® THIX IFC®: Both lubricants are registered with NSF for use in USDA H1 applications and meet FDA regulation 21 CFR 178.3570, which controls lubricants used for incidental food contact applications.
    • P-80 Emulsion IFC: Has the same lubricating properties as P-80 Emulsion but it is specially formulated for use in incidental food contact applications. Typical applications include assembly of appliances, pumps, and food-processing equipment.
    • P-80 THIX IFC: Has similar properties to P-80 THIX but is formulated for use in incidental food contact applications. P-80 THIX IFC is a thixotropic gel that remains where it is applied without dripping, making it especially useful in overhead and vertical applications.

Which P-80 is right for my application? 

Each P-80 formula has unique properties designed to meet the needs of specific types of rubber and soft plastic assembly applications. Consider these factors to figure out which P-80 product will work best for your application:

  • amount of lubricity required
  • method of application
  • PVT testing or other dry-time requirements
  • type of rubber or plastic being used
  • user preference

Specifications for each P-80 formula are listed in the chart below.   

For some assemblies, only one P-80 formula may resolve the assembly challenge. In many instances, more than one P-80 formula might work well.  The choice is often based on user preference.

Want more information about temporary rubber assembly lubricants, including how to use them and assistance in determining which P-80 formula will best serve your needs?  Download IPC’s free P-80 webinar. Or contact our technical team to help you find the best solution for your assembly needs.

Contact our technical team to help you find the best solution for your assembly needs.

 

Frustrated by Heavy Duty Truck Assembly and Repair?

What is one of the most frustrating tasks of heavy duty truck assembly and repair? Installing or replacing rubber parts! Heavy duty trucks and trailers are full of rubber parts. O-rings, bushings, leaf springs, seals, hoses, engine mounts, belts and gaskets are truck_assembliesjust some of the parts that can be difficult to install or replace. Many of the chassis, engine and suspension components are made of rubber or plastic.

Rubber is naturally slip resistant, making it difficult to work with. Trying to install, remove or manipulate tight fitting rubber components can be a real challenge. Parts that are improperly aligned or installed may result in performance or safety issues. Using a temporary assembly lubricant, like P-80®, makes rubber installation easier and helps avoid these types of problems.

P-80 temporary rubber assembly lubricants are designed to decrease the installation force needed to install rubber parts, enabling them to slide easily into place with minimal force. And, P-80 lubricants do not contain any hazardous ingredients, making them safe for workers and the environment. P-80’s unique, water-based formula is temporary; once dry, P-80 stops lubricating and parts remain in place.

The next time you’re having trouble pushing a hose into place, inserting a leaf spring or installing suspension bushings try using P-80 and see how much easier the job becomes. Temporary lubricants are ideal for truck applications because they reduce the friction needed for assembly and repair without damaging the parts.

Want to try P-80 for your heavy duty truck assembly or repair needs? Request a free sample.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant? Download IPC’s free P-80® webinar.

Contact our technical team to help you find the best solution for your assembly needs.

Go Easy with P-80 for Appliance Assembly

Dishwashers, washers and dryers, refrigerators, mixers, blenders, and many other appliances are composed of numerous rubber and soft plastic parts. Hoses, O-rings, seals, grommets, plugs, belts and valves are just some of the many parts that can be found in common household appliances. CommonApplianceAssmbly

Rubber’s slip resistant nature can make appliance assembly difficult. Using a temporary rubber lubricant during assembly can make appliance manufacturing much easier. Maintenance and repair of common appliances is also less difficult when temporary assembly lubricants are used to replace belts, O-rings, hoses and seals.

P-80® temporary rubber assembly lubricants significantly reduce friction helping rubber parts slide easily into place.DISHWASHER-DIAGRAM-WITH CAPTION

P-80® lubricants are water-based, and do not contain alcohol or petroleum distillates so they will not cause rubber to dry out or harden. P-80® does not contain silicon or other persistent ingredients, so once dry you have a tight fitting part.

Advantages of using P-80® lubricants:

  • Reduce the force required for installation
  • Increase production rates
  • Reduce part breakage and rejects
  • Allow for closer fitting part design
  • Reduce risk of musculoskeletal and slippage related injuries

Interested in learning more?  Download a case study detailing how one major appliance manufacturer benefited from using P-80® to reduce drop test failures.

Stop struggling with rubber parts during appliance repair and assembly. Contact IPC to discover how you can benefit from using P-80 temporary lubricants for appliance assembly and repair.

What is the dry time of P-80®? (And, why it matters)

Why does dry time matter?
P-80® lubricants are temporary assembly lubricants. When P-80 is wet it provides the needed lubrication to reduce the friction of rubber parts during assembly. Once P-80 dries the lubrication ceases and parts stay in place.IPC Tube Group2-WEB

Some assembly applications may benefit from using a quick-drying lubricant. This is often the case in processes where pressure testing takes place immediately after assembly, such as powertrain hose applications. In other assembly operations, achieving maximum lubrication may be the primary goal and dry time is less important.

What is the average dry time for each of the P-80 lubricants?

While all P-80 products are temporary lubricants, the average dry time varies depending upon which P-80 formula you are using. The table below lists the average dry time for each of the P-80 lubricants.

P-80 Formula Estimated Minimum Dry Time
P-80® Emulsion and P-80® Emulsion IFC 1 hour
P-80® THIX and P-80® THIX IFC 2 hours
P-80® Grip-It 20 minutes
P-80® RediLube 20 minutes

Can I adjust the amount of time it takes for P-80 to dry?

The dry time of each of the P-80 formulas can fluctuate depending on the amount applied, part tolerance, material porosity, and temperature. In some cases it can take up to two days for P-80 to fully dry. The dry time of each P-80 lubricant can be altered by changing the variables listed below:

  • Volume of P-80 applied
  • Tolerance of Fitted Parts
  • Porosity of Materials
  • Temperature

If you have tested the above variables and are still not satisfied with the dry time, you may want to try a different P-80 formula.

For a quicker dry time try P-80 RediLube or P-80 Grip-It. For a longer dry time try P-80 THIX.

Contact us to speak with a specialist and request a sample for testing. Download our free P-80 dry time ePaper for more information.

The Best Solution for Easy Automotive Rubber Assembly

There are an amazing number of rubber parts in a single automobile. It can be mindboggling to think of the various rubber components that are involved in the assembly of a car. O-rings, bushings, seals, hoses, engine mounts, belts, gaskets…any number of chassis, engine and suspension components are made of rubber or plastic. 

Rubber is naturally slip resistant, making it difficult to work with at times. Trying to install, remove or manipulate tight fitting rubber components can be a real challenge. Parts that are improperly aligned or installed may result in performance or safety issues. Using a temporary assembly lubricant, like P-80®, makes rubber installation easier and helps to avoid these types of problems.

P-80 temporary rubber assembly lubricants are designed to decrease the installation force needed to install rubber parts. P-80 lubricants enable rubber parts to slide easily into place with minimal force. Once dry, P-80 stops lubricating and parts remain in place, resulting in a tight fit. Since P-80 does not contain silicon or any other persistent ingredients, once dry the slipping action goes away.

P-80 is used by many automotive OEM’s, suppliers and repair shops to ease the force needed to install rubber parts such as bushings, hoses, O-rings, belts and gaskets. Some common automotive applications are illustrated here:

P-80 lubricants work so well for automotive assembly applications that the full line of P-80 lubricants was awarded with the 2012 North American Automotive Assembly Lubricants Product Leadership Award by Frost & Sullivan. Read the full report here.

The next time you’re having trouble pushing a hose into place, inserting a window seal or installing suspension bushings try using P-80 lubricants and see how much easier the job becomes. Temporary lubricants are ideal for automotive use because they reduce the friction needed for assembly and repair without damaging the parts.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant?  Download IPC’s free P-80® webinar.  Want to try P-80 for your automotive assembly needs?  Request a free sample. Or contact our technical team to help you find the best solution for your assembly needs.

5 Ways Temporary Rubber Lubricants Can Help Ease Assembly

How many times have you tried to push an O-ring into place only to have it pop right back out? Or tried to push a rubber hose into a pipe only to find it wouldn’t slide into place because the fit was just too tight? These tasks can be very frustrating and can often require considerable physical effort and time.

Rubber materials are inherently difficult to install, remove, or otherwise manipulate – even when wet. The slip resistant nature of rubber creates a challenge during the assembly and repair of rubber parts. Common assembly problems that may occur include ill-fitting, misaligned or damaged parts, rolling O-rings, uneven cuts, and worker injury. Using temporary rubber assembly lubricants can solve these problems.

Temporary rubber assembly lubricants can:

1. Reduce Installation Force:
A thin film of lubricant applied to a part fills in any gaps, holes, or spaces between two separate surfaces, allowing them to slide across each other. By reducing the surface tension between the two surfaces, rubber parts can slide into place easily, providing a tight fit.

2. Achieve Closer Fits:
Engineers can design lower tolerance parts. The force needed to install the parts when a lubricant is used is greatly reduced. Since the lubrication is only temporary, once dry, the parts stay in place resulting in a tight fit.

3. Improve Product Performance:
Improper part alignment can lead to part failure and safety issues. Using a rubber assembly lubricant, which enables the parts to slide easily into place, can solve these problems by reducing or eliminating damage to parts.

4. Increase Production Rates:
Applying an assembly lubricant to the rubber part makes the rubber slippery, so parts can easily slide into place. After the lubricant dries, the lubricity goes away and mated parts maintain a tight fit. The assembly process becomes more productive because it is easier and quicker.

5. Help to Avoid Worker Injuries:
Lubricants reduce the insertion force needed for rubber assembly. Workers can more easily push parts into place, reducing the amount of musculoskeletal, slippage, and repetitive stress related injuries that can be caused by using too much force to insert a rubber part.

The next time you’re having trouble replacing a pump seal, inserting a grommet, or pushing a hose into place, try using a temporary rubber assembly lubricant and see how much easier the job becomes. Temporary lubricants are ideal for rubber assembly because they reduce the friction needed to assemble parts.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant? Download IPC’s free P-80 webinar. Or contact our technical team to help you find the best solution for your assembly needs.  Visit us online at www.ipcol.com.

 

Did you know that P-80® Lubricants are available in handy, re-sealable, 10mL tubes?

P-80® Temporary Rubber Lubricants are ideal for maintenance and repair kits.

Many jobs can benefit from the reduced friction and increased safety provided by P-80® Temporary Rubber Lubricants. Major manufacturing companies have used P-80 lubricants for years for the assembly of engine mounts, bumpers, seals, belts, bushings, O-rings, hoses, grommets, grips, plugs, moldings, tires and many other rubber or soft plastic engineered parts.

Now, P-80 is available in handy re-sealable tubes making it perfect for maintenance, repair, service or even the dreaded recall. The 10 mL size provides enough lubrication for multiple repairs. They are a perfect size for assembly, maintenance and repair kits.

p-80-tubes

P-80 is helpful for pump, HVAC, auto and truck, motorcycle, construction equipment, mechanical seal, pool and spa, appliance, bicycle, plumbing and many other repair jobs. In fact, every fleet or service center can benefit from the use of P-80 for their ongoing maintenance.

P-80 lubricants enable rubber parts to slide easily into place with minimal force. Once dry, P-80 stops lubricating and parts remain in place, resulting in a tight fit.

Please contact us at mkt@ipcol.com to help you decide which formula will best serve your needs. Free sample kits and technical assistance are available.

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