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Which P-80® Lubricant Is The Right Choice For My Job?

What is P-80®?

P-80® is a line of temporary rubber assembly lubricants designed to decrease the installation force needed to install rubber parts, enabling them to slide easily into place.

P-80 lubricants are water-based and do not contain alcohol or petroleum distillates, so they will not cause rubber to swell, dry out or harden. P-80 does not contain silicon or other persistent ingredients, so once dry the slipping action goes away and parts stay in place.

P-80 lubricants do not contain any hazardous ingredients, making them safe for workers and the environment. Most P-80 products are biodegradable.

Emulsion?  THIX?  Grip-It?  RediLube? … What’s the Difference?

All P-80 products provide temporary lubrication needed to reduce friction during rubber assembly to make it easier to install parts. Since each assembly application is unique, IPC has developed different P-80 formulas so workers can choose the product that will work best for their particular application.

  • P-80® Emulsion is a biodegradable blend of synthetic esters and water. P-80 Emulsion provides a thin film of lubrication to significantly reduce friction when assembling rubber or soft plastic parts.
  • P-80® THIX is a biodegradable, non-drip thixotropic gel that remains where it is applied without dripping. P-80 THIX is especially useful in overhead and vertical assembly applications, and when prolonged drying times are desired.
  • P-80® Grip-It provides lubricity to ease rubber assembly operations and then dries quickly to allow the natural tight fit of rubber to return. P-80 Grip-it leaves a tacky finish to help parts stay in place. Excellent for use on pressure-tested hoses.
  • P-80® RediLube is a biodegradable, quick-drying, low residue formula. P-80 RediLube dries quickly and completely, making it ideal for use on parts with low surrounding air flow and on non-porous and coated rubber and soft plastic parts.
  • P-80® Emulsion IFC and P-80® THIX IFC®: Both lubricants are registered with NSF for use in USDA H1 applications and meet FDA regulation 21 CFR 178.3570, which controls lubricants used for incidental food contact applications.
    • P-80 Emulsion IFC: Has the same lubricating properties as P-80 Emulsion but it is specially formulated for use in incidental food contact applications. Typical applications include assembly of appliances, pumps, and food-processing equipment.
    • P-80 THIX IFC: Has similar properties to P-80 THIX but is formulated for use in incidental food contact applications. P-80 THIX IFC is a thixotropic gel that remains where it is applied without dripping, making it especially useful in overhead and vertical applications.

Which P-80 is right for my application? 

Each P-80 formula has unique properties designed to meet the needs of specific types of rubber and soft plastic assembly applications. Consider these factors to figure out which P-80 product will work best for your application:

  • amount of lubricity required
  • method of application
  • PVT testing or other dry-time requirements
  • type of rubber or plastic being used
  • user preference

Specifications for each P-80 formula are listed in the chart below.   

For some assemblies, only one P-80 formula may resolve the assembly challenge. In many instances, more than one P-80 formula might work well.  The choice is often based on user preference.

Want more information about temporary rubber assembly lubricants, including how to use them and assistance in determining which P-80 formula will best serve your needs?  Download IPC’s free P-80 webinar. Or contact our technical team to help you find the best solution for your assembly needs.

Contact our technical team to help you find the best solution for your assembly needs.

 

Frustrated by Heavy Duty Truck Assembly and Repair?

What is one of the most frustrating tasks of heavy duty truck assembly and repair? Installing or replacing rubber parts! Heavy duty trucks and trailers are full of rubber parts. O-rings, bushings, leaf springs, seals, hoses, engine mounts, belts and gaskets are truck_assembliesjust some of the parts that can be difficult to install or replace. Many of the chassis, engine and suspension components are made of rubber or plastic.

Rubber is naturally slip resistant, making it difficult to work with. Trying to install, remove or manipulate tight fitting rubber components can be a real challenge. Parts that are improperly aligned or installed may result in performance or safety issues. Using a temporary assembly lubricant, like P-80®, makes rubber installation easier and helps avoid these types of problems.

P-80 temporary rubber assembly lubricants are designed to decrease the installation force needed to install rubber parts, enabling them to slide easily into place with minimal force. And, P-80 lubricants do not contain any hazardous ingredients, making them safe for workers and the environment. P-80’s unique, water-based formula is temporary; once dry, P-80 stops lubricating and parts remain in place.

The next time you’re having trouble pushing a hose into place, inserting a leaf spring or installing suspension bushings try using P-80 and see how much easier the job becomes. Temporary lubricants are ideal for truck applications because they reduce the friction needed for assembly and repair without damaging the parts.

Want to try P-80 for your heavy duty truck assembly or repair needs? Request a free sample.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant? Download IPC’s free P-80® webinar.

Contact our technical team to help you find the best solution for your assembly needs.

Go Easy with P-80 for Appliance Assembly

Dishwashers, washers and dryers, refrigerators, mixers, blenders, and many other appliances are composed of numerous rubber and soft plastic parts. Hoses, O-rings, seals, grommets, plugs, belts and valves are just some of the many parts that can be found in common household appliances. CommonApplianceAssmbly

Rubber’s slip resistant nature can make appliance assembly difficult. Using a temporary rubber lubricant during assembly can make appliance manufacturing much easier. Maintenance and repair of common appliances is also less difficult when temporary assembly lubricants are used to replace belts, O-rings, hoses and seals.

P-80® temporary rubber assembly lubricants significantly reduce friction helping rubber parts slide easily into place.DISHWASHER-DIAGRAM-WITH CAPTION

P-80® lubricants are water-based, and do not contain alcohol or petroleum distillates so they will not cause rubber to dry out or harden. P-80® does not contain silicon or other persistent ingredients, so once dry you have a tight fitting part.

Advantages of using P-80® lubricants:

  • Reduce the force required for installation
  • Increase production rates
  • Reduce part breakage and rejects
  • Allow for closer fitting part design
  • Reduce risk of musculoskeletal and slippage related injuries

Interested in learning more?  Download a case study detailing how one major appliance manufacturer benefited from using P-80® to reduce drop test failures.

Stop struggling with rubber parts during appliance repair and assembly. Contact IPC to discover how you can benefit from using P-80 temporary lubricants for appliance assembly and repair.

What is the dry time of P-80®? (And, why it matters)

Why does dry time matter?
P-80® lubricants are temporary assembly lubricants. When P-80 is wet it provides the needed lubrication to reduce the friction of rubber parts during assembly. Once P-80 dries the lubrication ceases and parts stay in place.IPC Tube Group2-WEB

Some assembly applications may benefit from using a quick-drying lubricant. This is often the case in processes where pressure testing takes place immediately after assembly, such as powertrain hose applications. In other assembly operations, achieving maximum lubrication may be the primary goal and dry time is less important.

What is the average dry time for each of the P-80 lubricants?

While all P-80 products are temporary lubricants, the average dry time varies depending upon which P-80 formula you are using. The table below lists the average dry time for each of the P-80 lubricants.

P-80 Formula Estimated Minimum Dry Time
P-80® Emulsion and P-80® Emulsion IFC 1 hour
P-80® THIX and P-80® THIX IFC 2 hours
P-80® Grip-It 20 minutes
P-80® RediLube 20 minutes

Can I adjust the amount of time it takes for P-80 to dry?

The dry time of each of the P-80 formulas can fluctuate depending on the amount applied, part tolerance, material porosity, and temperature. In some cases it can take up to two days for P-80 to fully dry. The dry time of each P-80 lubricant can be altered by changing the variables listed below:

  • Volume of P-80 applied
  • Tolerance of Fitted Parts
  • Porosity of Materials
  • Temperature

If you have tested the above variables and are still not satisfied with the dry time, you may want to try a different P-80 formula.

For a quicker dry time try P-80 RediLube or P-80 Grip-It. For a longer dry time try P-80 THIX.

Contact us to speak with a specialist and request a sample for testing. Download our free P-80 dry time ePaper for more information.

The Best Solution for Easy Automotive Rubber Assembly

There are an amazing number of rubber parts in a single automobile. It can be mindboggling to think of the various rubber components that are involved in the assembly of a car. O-rings, bushings, seals, hoses, engine mounts, belts, gaskets…any number of chassis, engine and suspension components are made of rubber or plastic. 

Rubber is naturally slip resistant, making it difficult to work with at times. Trying to install, remove or manipulate tight fitting rubber components can be a real challenge. Parts that are improperly aligned or installed may result in performance or safety issues. Using a temporary assembly lubricant, like P-80®, makes rubber installation easier and helps to avoid these types of problems.

P-80 temporary rubber assembly lubricants are designed to decrease the installation force needed to install rubber parts. P-80 lubricants enable rubber parts to slide easily into place with minimal force. Once dry, P-80 stops lubricating and parts remain in place, resulting in a tight fit. Since P-80 does not contain silicon or any other persistent ingredients, once dry the slipping action goes away.

P-80 is used by many automotive OEM’s, suppliers and repair shops to ease the force needed to install rubber parts such as bushings, hoses, O-rings, belts and gaskets. Some common automotive applications are illustrated here:

P-80 lubricants work so well for automotive assembly applications that the full line of P-80 lubricants was awarded with the 2012 North American Automotive Assembly Lubricants Product Leadership Award by Frost & Sullivan. Read the full report here.

The next time you’re having trouble pushing a hose into place, inserting a window seal or installing suspension bushings try using P-80 lubricants and see how much easier the job becomes. Temporary lubricants are ideal for automotive use because they reduce the friction needed for assembly and repair without damaging the parts.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant?  Download IPC’s free P-80® webinar.  Want to try P-80 for your automotive assembly needs?  Request a free sample. Or contact our technical team to help you find the best solution for your assembly needs.

Which P-8o® formula should I use?

All P-80® products provide temporary, water-based lubrication. Deciding which P-80® product to use depends on your application, the type of surface involved in the assembly and dry-time.Group-P-80

P-80® Emulsion and P-80® THIX provide a higher degree of lubricity than P-80® Grip-It, and lubricate for a longer period of time. P-80® Grip-It stays slippery for a shorter period of time and leaves parts slightly tacky, which helps them to remain in place. P-80® RediLube is thinner than P-80® Emulsion with a low viscosity that evaporates quickly.

We have resources available to help you decide!

You are also welcome to call and speak to us at 609-386-8770 for additional assistance or visit our website at www.ipcol.com.  Have additional questions?  Drop us a line!

Pump Maintenance in 7 Easy Steps

When things are running smoothly it’s easy to overlook common maintenance chores and rationalize that it’s not worth the time to regularly inspect and replace parts. But nothing could be farther from the truth. The reality is that most facilities have several pumps performing a variety of functions that are integral to the successful operationpump-image of the plant. If a pump malfunctions it can be the cause of an entire plant shut down.

Pumps are the cogs in the wheel that keep your facility functioning efficiently, whether they are used for manufacturing processes, HVAC, or water treatment. To keep pumps running properly, a regular maintenance schedule should be implemented and followed.

  1. DETERMINE MAINTENANCE FREQUENCY
    Consult the original manufacturer’s guidelines. Consider the timing to schedule your maintenance. Will lines or pumps have to be disabled? Select a time when the system is down and use common sense when deciding the time and frequency.
  2. OBSERVATION IS KEY
    Get to know your system and make a point to observe your pump while it is still running. Make note of leaks, unusual sounds or vibrations and unusual odors.
  3. SAFETY FIRST
    Make sure machines are properly shut-down before performing your maintenance and/or systems check. Proper isolation is important not only for electrical systems, but for hydraulic systems as well.
  4. MECHANICAL INSPECTION
    1. Check that mounting points are secure
    2. Inspect the mechanical seal and packing
    3. Inspect the pump flanges for leaks
    4. Inspect the couplings
    5. Inspect and clean filters
  5. LUBRICATION
    Lubricate the motor and pump bearing per manufacturer’s guidelines. Be sure not to over lubricate. More bearing damage occurs as a result of over greasing than under greasing. If the bearing has a vent cap, remove the cap and run the pump for 30 minutes before reinstalling cap. This will allow excess grease to work its way out of the bearing.
  6. ELECTRICAL/MOTOR INSPECTION
    1. Check that all terminations are tight
    2. Inspect motor vents and windings for dust/dirt build-up and clean according to manufacturer’s guidelines.
    3. Inspect starter/contractor for arcing, overheating, etc.
    4. Use a megohmmeter on the windings to check for insulation failure
  7. REPLACE DAMAGED SEALS AND HOSES
    If any hoses, seals, or O-rings show wear or damage, replace immediately. Using a temporary rubber assembly lubricant will ensure a tight fit and prevent leaks or slips.

International Products Corporation (IPC) offers a unique line of temporary rubber lubricants. Our P-80® lubricants are available in six water-based formulagroup-p-80s that offer superior lubrication and are compatible with a variety of surfaces. P-80 lubricants are environmentally friendly, most are biodegradable.
There are numerous lubricants out there, including good old soap and water, so why do you need specially formulated rubber lubricants?  The facts speak for themselves:

P-80 Lubricants

  • Reduces Friction by 70%
  • Provides superior temporary lubrication, is environmentally friendly, is safe for workers, and comes in many biodegradable formulas

Solvents

  • Reduces Friction by 30%
  • Provides poor lubrication, contains high VOCs, may be flammable, and poses possible health risks

Soaps and Detergents

  • Reduces Friction by 30%
  • Provides inconsistent, nominal lubrication and may reactivate when wet

Petroleum Distillates

  • Reduces Friction by 60%
  • Provides sustained lubrication
  • Often incompatible with materials
  • Leaves a heavy residue

P-80 rubber lubricants are temporary, once dry the lubrication ceases and parts stay in place. Additionally, these lubricants will not reactivate in the presence of water and they will not dry out rubber parts.

Keep your facilities running smoothly. Try P-80 temporary rubber assembly lubricants for your pump maintenance needs. Visit http://www.ipcol.com to speak with a specialist and request a sample for testing. Download our free ePaper and case study discussing P-80 for pump seal maintenance.

All P-80 products are manufactured in the USA by International Products Corporation (IPC) and are readily available worldwide through a network of global distributors.
Contact IPC for a free P-80® sample kit by visiting www.ipcol.com or email parts@ipcol.com.  P-80 is available for purchase online at www.ipcol.com.

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