Category Archives: Automotive

Stop Struggling … See How Temporary Lubricants Make Rubber Assembly Easier!

Have you ever struggled with rubber assembly? If so, you’ve probably experienced for yourself the excessive force needed to properly install hoses, seals, gaskets, O-rings and many other rubber parts. Wouldn’t it be nice if someone came up with a better way?

Your wishes have been granted! Temporary rubber assembly lubricants were developed specifically to solve this common problem. Temporary rubber lubricants can ease assembly processes and significantly reduce the force needed to assemble rubber parts.

So, how effective are temporary assembly lubricants? Why not see for yourself? International Products Corporation (IPC), manufacturer of P-80® temporary rubber assembly lubricants, put together this short video showing the reduction in force obtained by using P-80® Emulsion to assemble a rubber hose.

m90-wipe

The results of this test are dramatic. A 63% reduction of force was achieved by using P-80 Emulsion for this assembly. A digital force gauge manufactured by Mecmesin was used for measurement. The amount of force needed to assemble a dry piece of hose was 196 Newtons. IPC’s test lab then lubricated the same hose with P-80 Emulsion and the amount of force needed for the same assembly dropped to 72 Newtons. That represents a reduction of force of 124 Newtons or 63%.

What are some of the advantages of reducing the force required to install rubber parts?
• Allow for tighter fitting part design
• Improve product performance
• Increase production rates by allowing for faster assembly
• Reduce worker injuries by decreasing the assembly force required
• Reduce part rejection

The next time you’re having trouble with hoses, seals, gaskets, O-Rings or any other rubber part, remember to use a temporary rubber assembly lubricant and watch the parts slide into place with much less force. Temporary lubricants are ideal for rubber assembly because they reduce the friction needed to assemble parts.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant? Contact IPC for help finding the best solution for your assembly needs.

 

Frustrated by Heavy Duty Truck Assembly and Repair?

What is one of the most frustrating tasks of heavy duty truck assembly and repair? Installing or replacing rubber parts! Heavy duty trucks and trailers are full of rubber parts. O-rings, bushings, leaf springs, seals, hoses, engine mounts, belts and gaskets are truck_assembliesjust some of the parts that can be difficult to install or replace. Many of the chassis, engine and suspension components are made of rubber or plastic.

Rubber is naturally slip resistant, making it difficult to work with. Trying to install, remove or manipulate tight fitting rubber components can be a real challenge. Parts that are improperly aligned or installed may result in performance or safety issues. Using a temporary assembly lubricant, like P-80®, makes rubber installation easier and helps avoid these types of problems.

P-80 temporary rubber assembly lubricants are designed to decrease the installation force needed to install rubber parts, enabling them to slide easily into place with minimal force. And, P-80 lubricants do not contain any hazardous ingredients, making them safe for workers and the environment. P-80’s unique, water-based formula is temporary; once dry, P-80 stops lubricating and parts remain in place.

The next time you’re having trouble pushing a hose into place, inserting a leaf spring or installing suspension bushings try using P-80 and see how much easier the job becomes. Temporary lubricants are ideal for truck applications because they reduce the friction needed for assembly and repair without damaging the parts.

Want to try P-80 for your heavy duty truck assembly or repair needs? Request a free sample.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant? Download IPC’s free P-80® webinar.

Contact our technical team to help you find the best solution for your assembly needs.

What is the dry time of P-80®? (And, why it matters)

Why does dry time matter?
P-80® lubricants are temporary assembly lubricants. When P-80 is wet it provides the needed lubrication to reduce the friction of rubber parts during assembly. Once P-80 dries the lubrication ceases and parts stay in place.IPC Tube Group2-WEB

Some assembly applications may benefit from using a quick-drying lubricant. This is often the case in processes where pressure testing takes place immediately after assembly, such as powertrain hose applications. In other assembly operations, achieving maximum lubrication may be the primary goal and dry time is less important.

What is the average dry time for each of the P-80 lubricants?

While all P-80 products are temporary lubricants, the average dry time varies depending upon which P-80 formula you are using. The table below lists the average dry time for each of the P-80 lubricants.

P-80 Formula Estimated Minimum Dry Time
P-80® Emulsion and P-80® Emulsion IFC 1 hour
P-80® THIX and P-80® THIX IFC 2 hours
P-80® Grip-It 20 minutes
P-80® RediLube 20 minutes

Can I adjust the amount of time it takes for P-80 to dry?

The dry time of each of the P-80 formulas can fluctuate depending on the amount applied, part tolerance, material porosity, and temperature. In some cases it can take up to two days for P-80 to fully dry. The dry time of each P-80 lubricant can be altered by changing the variables listed below:

  • Volume of P-80 applied
  • Tolerance of Fitted Parts
  • Porosity of Materials
  • Temperature

If you have tested the above variables and are still not satisfied with the dry time, you may want to try a different P-80 formula.

For a quicker dry time try P-80 RediLube or P-80 Grip-It. For a longer dry time try P-80 THIX.

Contact us to speak with a specialist and request a sample for testing. Download our free P-80 dry time ePaper for more information.

The Best Solution for Easy Automotive Rubber Assembly

There are an amazing number of rubber parts in a single automobile. It can be mindboggling to think of the various rubber components that are involved in the assembly of a car. O-rings, bushings, seals, hoses, engine mounts, belts, gaskets…any number of chassis, engine and suspension components are made of rubber or plastic. 

Rubber is naturally slip resistant, making it difficult to work with at times. Trying to install, remove or manipulate tight fitting rubber components can be a real challenge. Parts that are improperly aligned or installed may result in performance or safety issues. Using a temporary assembly lubricant, like P-80®, makes rubber installation easier and helps to avoid these types of problems.

P-80 temporary rubber assembly lubricants are designed to decrease the installation force needed to install rubber parts. P-80 lubricants enable rubber parts to slide easily into place with minimal force. Once dry, P-80 stops lubricating and parts remain in place, resulting in a tight fit. Since P-80 does not contain silicon or any other persistent ingredients, once dry the slipping action goes away.

P-80 is used by many automotive OEM’s, suppliers and repair shops to ease the force needed to install rubber parts such as bushings, hoses, O-rings, belts and gaskets. Some common automotive applications are illustrated here:

P-80 lubricants work so well for automotive assembly applications that the full line of P-80 lubricants was awarded with the 2012 North American Automotive Assembly Lubricants Product Leadership Award by Frost & Sullivan. Read the full report here.

The next time you’re having trouble pushing a hose into place, inserting a window seal or installing suspension bushings try using P-80 lubricants and see how much easier the job becomes. Temporary lubricants are ideal for automotive use because they reduce the friction needed for assembly and repair without damaging the parts.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant?  Download IPC’s free P-80® webinar.  Want to try P-80 for your automotive assembly needs?  Request a free sample. Or contact our technical team to help you find the best solution for your assembly needs.

Did you know that P-80® Lubricants are available in handy, re-sealable, 10mL tubes?

P-80® Temporary Rubber Lubricants are ideal for maintenance and repair kits.

Many jobs can benefit from the reduced friction and increased safety provided by P-80® Temporary Rubber Lubricants. Major manufacturing companies have used P-80 lubricants for years for the assembly of engine mounts, bumpers, seals, belts, bushings, O-rings, hoses, grommets, grips, plugs, moldings, tires and many other rubber or soft plastic engineered parts.

Now, P-80 is available in handy re-sealable tubes making it perfect for maintenance, repair, service or even the dreaded recall. The 10 mL size provides enough lubrication for multiple repairs. They are a perfect size for assembly, maintenance and repair kits.

p-80-tubes

P-80 is helpful for pump, HVAC, auto and truck, motorcycle, construction equipment, mechanical seal, pool and spa, appliance, bicycle, plumbing and many other repair jobs. In fact, every fleet or service center can benefit from the use of P-80 for their ongoing maintenance.

P-80 lubricants enable rubber parts to slide easily into place with minimal force. Once dry, P-80 stops lubricating and parts remain in place, resulting in a tight fit.

Please contact us at mkt@ipcol.com to help you decide which formula will best serve your needs. Free sample kits and technical assistance are available.

Have you Tried P-80 for Automotive Assembly?

P-80 temporary rubber lubricants have been proven effective for a wide range of automotive assembly operations.  P-80 lubricants are a great aid for the installation of boots, bumpers, bushings, diaphragms, grommets, hoses, insulators, mounts, O-rings, plugs, rubber moldings, seals, sleeves, tires, rubber washers, wire harnesses, and hundreds of other rubber and soft plastic parts.Automotive Assembly Applications

What are your most successful automotive applications for P-80?  What assembly challenges are you facing?

The Synergy of Membrane Cleaners

Water treatment facilities across a variety of industries are often challenged by membrane cleaning. As membranes become fouled from use they become less effective. Clean membranes allow for the proper flow of water. Keeping membranes clean is key to maintaining an optimal flux rate and helps to ensure that the treatment plant is operating effectively.

THE ECONOMICS OF MAINTENANCE
Treatment plant operators realize the importance of implementing a regular membrane cleaning regimen, but are often challenged to find the right cleaning products. Ideally they will want to find a cleaner that will restore membrane flux (which will in turn prolong the life of the membrane), reduce the cleaning frequency needed, be safe for both the membranes and the environment, and prove easy to use. Using the right membrane cleaner is a good economic decision as it minimizes downtime and prolongs membrane life. Since membranes are extremely expensive most facilities try their best to keep them operational for as long as possible.

Many membranes are sensitive to harsh chemicals and extreme pH levels. It is important for treatment plant operators to choose cleaners that will not be harmful to the membranes. Many specialty cleaners with mild pH ranges and safe ingredients are formulated to be effective, non-harmful cleaning agents for membranes.

THE RIGHT CHEMICAL IS KEY
Another consideration in choosing the proper membrane cleaner is the type of soil found in the water that is being treated. Alkaline cleaners dissolve oils and greases; some also contain chelants that can suspend metals and minerals. Citric acid cleaners are excellent at dissolving scale, like calcium carbonate or iron oxide. Hazardous acid cleaners, such as sulfuric, hydrochloric, and phosphoric, will serve the same purpose, but citric acid is much safer and has a broader range of filter compatibilities. A citric acid cleaner that also contains surfactants can go after many oils and greases that might be present in addition to the scale. In the food processing industry, soils can contain proteins and starches; in this case enzymatic cleaners might be needed. Most foulants are combinations of various soils; therefore choosing a formulated cleaning product with multifunctional ingredients is usually best.

AN UPSETTING PROBLEM
One U.S. wastewater treatment plant has an auxiliary effluent re-use facility constructed specifically to produce reverse osmosis quality water destined for ethanol production. The plant requires approximately 1,000,000 gallons (3.8 million liters) of reverse osmosis water per day above the wastewater treatment plant’s normal processing volumes. The wastewater control systems manager, manages the effluent re-use facility to ensure this additional volume is met on a daily basis. A key component of the effluent re-use facility is the ultra-filtration process, which uses 0.4μ polyvinylidene difluoride (PVDF) membranes with an upper pH limit of 10.0. These membranes are fouled primarily with petroleum sulfonates and bacterial secretions. Particularly in cold weather, the upstream BOD step has frequent “upsets,” where the bacteria die and secrete a water soluble foulant that adheres strongly to the PVDF polymer and significantly increases the trans-membrane pressure (TMP). These “upsets” must be resolved quickly to ensure a plentiful supply of pure water.

PASSING THE TEST
In order to determine the optimal cleaning regimen, the plant manager systematically evaluated the performance of twenty different cleaners and hundreds of differentmembrane_art_beaker combinations and concentrations, including commonly used commodities and many formulated membrane cleaners. The results found International Products Corporation’s Micro-90® was one of the top performing cleaners in the study. Micro-90® stood out because the product performed better than all of the commodities and other formulated membrane cleaners, particularly on the bacterial secretions. Micro-90® worked effectively without the use of phosphates, silicates, and strong alkalis, at a membrane-compatible pH of only 9.5, and at a 0.3 percent concentration.

THE SYNERGY OF MICRO-90®
Micro-90® is a mild, yet powerful, multipurpose, alkaline cleaning concentrate that has long been used in laboratories, industrial applications, and critical cleaning processes. Micro-90® is a unique chelating detergent that contains ionic and non-ionic ingredients, which combine to produce a variety of cleaning actions. Micro-90® lifts, disperses, emulsifies, sequesters, suspends, and decomposes soils, then rinses away leaving the surface absolutely clean.
Micro-90®’s target soils include oil, grease, wax, tar, flux, particulates, hard water stains, and biological debris. Micro-90® is highly effective at defouling filter membranes and can be validated in critical cleaning applications.

A MODEL FOR THE FUTURE
Micro-90® has been in use at the effluent re-use facility since October 2010. Some of the original PVDF membranes are still used and continue to smembrane_m90ee significant TMP drops after cleaning with Micro-90®. Although the bacterial upsets cannot be prevented, their fouling can be resolved in a predictable manner with the use of Micro-90®. Since the initial use of Micro-90®, the effluent re-use facility design engineers have recommended the cleaner to other similarly designed effluent re-use facilities nationwide because of the product’s effectiveness, safe profile, compatibility, and economical cost per use.

Because so many variables can exist in choosing the right cleaning product for each facility, it is important for treatment plant operators to work with cleaner manufacturers that can offer them technical guidance and a variety of products to best meet their needs. When selecting a membrane cleaner find a company that provides a range of proven products, referrals, free technical support, free product samples, and on-site assistance.

Micro-90® is manufactured in the USA by International Products Corporation (IPC) and is readily available worldwide through a network of global distributors. Contact IPC for a no-obligation evaluation and offer of free samples by visiting http://www.ipcol.com or email membrane@ipcol.com.  Micro-90® is available for purchase online at http://www.ipcol.com.

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