What’s the Proper Way to Handle and Store P-80® Lubricants?

P-80® temporary rubber assembly lubricants decrease the installation force needed to install rubber parts, enabling them to slide easily into place. These lubricants provide a high degree of lubricity when wet, but once dry the slipping action goes away. P-80 lubricants are used throughout the automotive, appliance, pump, aerospace, bus & truck, wire & cable, heavy equipment, agriculture, rail, and marine industries.

All P-80 lubricants are environmentally friendly, non-hazardous and non-flammable, making them safe for workers and most plastics, rubbers and metals. But, as with any product, it’s important to follow proper procedures for usage, handling and storage.

P-80 storage and handling guidelines:

Storage conditions:

  • Store P-80 at temperatures between 2°C – 30°C (36°F – 86°F)
  • Do not store outdoors in direct sunlight during warm weather
  • Store in original sealed container when not in use
  • Do not allow P-80 to freeze
  • Use oldest material first for proper inventory control
    • Use the lot number to determine the date of manufacture

Usage instructions:

  • Check for compatibility with your assembly materials
  • When dispensing P-80 Emulsion, P-80 Emulsion IFC and P-80 RediLube
    • Shake or stir before use
    • Use a recirculation pump or folding propeller mixer for drums and totes
    • Do not use air agitation to mix P-80
  • P-80 is packaged ready for use, do not dilute
  • Use a dedicated pump for dispensing and mixing
  • Do not pour dispensed product back into the original container
  • Do not add fresh P-80 to used P-80
  • Do not mix P-80 with other chemicals
  • Apply a thin film of P-80 to the rubber/plastic part
  • Use either an automatic or manual application method best suited to your specific needs
    • Dip/dunk
    • Brush
    • Spray
    • Sponge
    • Squirt
    • By hand, with gloves
  • Work area and equipment should be cleaned after each use
    • Excess P-80 can be wiped away with soap and water

Preventative Maintenance

  • All equipment should be thoroughly cleaned and sanitized at least once a month
  • Cleaning frequency should be adjusted based on the following:
    • Temperature of the work environment
    • Cleanliness of the plant
    • Frequency and length of downtime

Once a preventative maintenance program is established, the system will remain effective and problem free.

Set yourself up for success! Follow these simple guidelines for use and discover how P-80 can ease your rubber assembly applications. P-80 is classified as non-hazardous according to GHS, making it safe for workers and the environment. In fact, most P-80 formulas are biodegradable. Refer to the individual product SDS’s and the P-80 standard operating procedures for more details.

Learn more about P-80 lubricants here. Or contact one of IPC’s technical specialists for assistance.

How To Install Rubber Grips in 5 Easy Steps (And maybe even improve your golf game!)

Need to replace the rubber grips on your bicycle or golf clubs? Sounds easy, right? If you’ve ever tried replacing grips on golf clubs, bicycles, motorcycles, tools or exercise equipment you know first-hand how difficult it can be.

Foam grips and rubber grips are purposely designed to fit snuggly so they don’t wiggle once in place. Properly installed, tight fitting grips won’t slip when the equipment is in use. But getting them in place, without ripping, tearing or using excessive force, can be a real challenge.

Traditional methods of installing grips include using petroleum based products, hairspray, solvents, grease and even soap and water. While these solutions might provide the lubrication needed to install the grip, they can degrade the rubber or they may not dry completely. Both of these scenarios can cause the grips to slip or spin later on while the equipment is in use. Imagine your frustration if you miss that hole-in-one because the new grip on your golf club moved while you were swinging?

Experience the Easy Way to Install Rubber Grips with P-80® Grip-It. Grip-It is a quick-drying temporary assembly lubricant that eases installation of tight-fitting rubber and plastic parts by reducing the force needed for assembly. Once assembly is complete, Grip-It dries quickly and provides resistance that helps keep parts in place. Watch below to see how grips slide easily into place (and then stay put) with P-80-Grip-It.

5 Easy Steps For Replacing Grips
Whether you are replacing an old grip on a bicycle or golf club, or installing a new grip on a tool or motorcycle, use this no-struggle method for assembly.

  1. Remove the old grip completely. Use a utility knife to carefully cut a slit in the grip. Be sure to cut away from yourself to avoid injury.
  2. Thoroughly clean the handle. It’s important to remove any residue left by the old grip. Clean the surface thoroughly and wipe dry. This will make it easier to apply the new grips.
  3. Squirt inside of new grip with P-80 Grip-It. Apply Grip-It to the interior of the grip. This can be done easily with a spray bottle. Dipping or brushing application methods also work well.
  4. Slide grip easily into place. Once Grip-it is applied the grip should slide into place. Push, rather than pull, the grip onto the handle. Pushing a grip will slightly enlarge the opening, whereas using a pulling motion will decrease it. Be sure to position the grip exactly where you want it, facing in the right direction. Reposition if necessary while the grip is still wet.
  5. Allow completed assembly to dry before use. Let the assembly dry thoroughly. Once dry the grip stays in place.

Rejuvenate your old gear with new grips. Grips provide cushioning and support on many types of equipment. In addition to making your apparatus look newer, replacing the grips on your bicycle or golf clubs provides better grip control. Some grips, especially on power tools and motorcycles, protect the user’s hands from vibration and shock. Installing new grips provides you with an opportunity to tailor the size, cushioning, texture and firmness of the grip to best meet your needs.

For more information about using P-80 Grip-It to install rubber grips contact one of IPC’s technical specialists.

 

Stop Struggling … See How Temporary Lubricants Make Rubber Assembly Easier!

Have you ever struggled with rubber assembly? If so, you’ve probably experienced for yourself the excessive force needed to properly install hoses, seals, gaskets, O-rings and many other rubber parts. Wouldn’t it be nice if someone came up with a better way?

Your wishes have been granted! Temporary rubber assembly lubricants were developed specifically to solve this common problem. Temporary rubber lubricants can ease assembly processes and significantly reduce the force needed to assemble rubber parts.

So, how effective are temporary assembly lubricants? Why not see for yourself? International Products Corporation (IPC), manufacturer of P-80® temporary rubber assembly lubricants, put together this short video showing the reduction in force obtained by using P-80® Emulsion to assemble a rubber hose.

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The results of this test are dramatic. A 63% reduction of force was achieved by using P-80 Emulsion for this assembly. A digital force gauge manufactured by Mecmesin was used for measurement. The amount of force needed to assemble a dry piece of hose was 196 Newtons. IPC’s test lab then lubricated the same hose with P-80 Emulsion and the amount of force needed for the same assembly dropped to 72 Newtons. That represents a reduction of force of 124 Newtons or 63%.

What are some of the advantages of reducing the force required to install rubber parts?
• Allow for tighter fitting part design
• Improve product performance
• Increase production rates by allowing for faster assembly
• Reduce worker injuries by decreasing the assembly force required
• Reduce part rejection

The next time you’re having trouble with hoses, seals, gaskets, O-Rings or any other rubber part, remember to use a temporary rubber assembly lubricant and watch the parts slide into place with much less force. Temporary lubricants are ideal for rubber assembly because they reduce the friction needed to assemble parts.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant? Contact IPC for help finding the best solution for your assembly needs.

 

Which P-80® Lubricant Is The Right Choice For My Job?

What is P-80®?

P-80® is a line of temporary rubber assembly lubricants designed to decrease the installation force needed to install rubber parts, enabling them to slide easily into place.

P-80 lubricants are water-based and do not contain alcohol or petroleum distillates, so they will not cause rubber to swell, dry out or harden. P-80 does not contain silicon or other persistent ingredients, so once dry the slipping action goes away and parts stay in place.

P-80 lubricants do not contain any hazardous ingredients, making them safe for workers and the environment. Most P-80 products are biodegradable.

Emulsion?  THIX?  Grip-It?  RediLube? … What’s the Difference?

All P-80 products provide temporary lubrication needed to reduce friction during rubber assembly to make it easier to install parts. Since each assembly application is unique, IPC has developed different P-80 formulas so workers can choose the product that will work best for their particular application.

  • P-80® Emulsion is a biodegradable blend of synthetic esters and water. P-80 Emulsion provides a thin film of lubrication to significantly reduce friction when assembling rubber or soft plastic parts.
  • P-80® THIX is a biodegradable, non-drip thixotropic gel that remains where it is applied without dripping. P-80 THIX is especially useful in overhead and vertical assembly applications, and when prolonged drying times are desired.
  • P-80® Grip-It provides lubricity to ease rubber assembly operations and then dries quickly to allow the natural tight fit of rubber to return. P-80 Grip-it leaves a tacky finish to help parts stay in place. Excellent for use on pressure-tested hoses.
  • P-80® RediLube is a biodegradable, quick-drying, low residue formula. P-80 RediLube dries quickly and completely, making it ideal for use on parts with low surrounding air flow and on non-porous and coated rubber and soft plastic parts.
  • P-80® Emulsion IFC and P-80® THIX IFC®: Both lubricants are registered with NSF for use in USDA H1 applications and meet FDA regulation 21 CFR 178.3570, which controls lubricants used for incidental food contact applications.
    • P-80 Emulsion IFC: Has the same lubricating properties as P-80 Emulsion but it is specially formulated for use in incidental food contact applications. Typical applications include assembly of appliances, pumps, and food-processing equipment.
    • P-80 THIX IFC: Has similar properties to P-80 THIX but is formulated for use in incidental food contact applications. P-80 THIX IFC is a thixotropic gel that remains where it is applied without dripping, making it especially useful in overhead and vertical applications.

Which P-80 is right for my application? 

Each P-80 formula has unique properties designed to meet the needs of specific types of rubber and soft plastic assembly applications. Consider these factors to figure out which P-80 product will work best for your application:

  • amount of lubricity required
  • method of application
  • PVT testing or other dry-time requirements
  • type of rubber or plastic being used
  • user preference

Specifications for each P-80 formula are listed in the chart below.   

For some assemblies, only one P-80 formula may resolve the assembly challenge. In many instances, more than one P-80 formula might work well.  The choice is often based on user preference.

Want more information about temporary rubber assembly lubricants, including how to use them and assistance in determining which P-80 formula will best serve your needs?  Download IPC’s free P-80 webinar. Or contact our technical team to help you find the best solution for your assembly needs.

Contact our technical team to help you find the best solution for your assembly needs.

 

Frustrated by Heavy Duty Truck Assembly and Repair?

What is one of the most frustrating tasks of heavy duty truck assembly and repair? Installing or replacing rubber parts! Heavy duty trucks and trailers are full of rubber parts. O-rings, bushings, leaf springs, seals, hoses, engine mounts, belts and gaskets are truck_assembliesjust some of the parts that can be difficult to install or replace. Many of the chassis, engine and suspension components are made of rubber or plastic.

Rubber is naturally slip resistant, making it difficult to work with. Trying to install, remove or manipulate tight fitting rubber components can be a real challenge. Parts that are improperly aligned or installed may result in performance or safety issues. Using a temporary assembly lubricant, like P-80®, makes rubber installation easier and helps avoid these types of problems.

P-80 temporary rubber assembly lubricants are designed to decrease the installation force needed to install rubber parts, enabling them to slide easily into place with minimal force. And, P-80 lubricants do not contain any hazardous ingredients, making them safe for workers and the environment. P-80’s unique, water-based formula is temporary; once dry, P-80 stops lubricating and parts remain in place.

The next time you’re having trouble pushing a hose into place, inserting a leaf spring or installing suspension bushings try using P-80 and see how much easier the job becomes. Temporary lubricants are ideal for truck applications because they reduce the friction needed for assembly and repair without damaging the parts.

Want to try P-80 for your heavy duty truck assembly or repair needs? Request a free sample.

Want more information about temporary rubber assembly lubricants, including how to use them and factors to consider when choosing a lubricant? Download IPC’s free P-80® webinar.

Contact our technical team to help you find the best solution for your assembly needs.

Go Easy with P-80 for Appliance Assembly

Dishwashers, washers and dryers, refrigerators, mixers, blenders, and many other appliances are composed of numerous rubber and soft plastic parts. Hoses, O-rings, seals, grommets, plugs, belts and valves are just some of the many parts that can be found in common household appliances. CommonApplianceAssmbly

Rubber’s slip resistant nature can make appliance assembly difficult. Using a temporary rubber lubricant during assembly can make appliance manufacturing much easier. Maintenance and repair of common appliances is also less difficult when temporary assembly lubricants are used to replace belts, O-rings, hoses and seals.

P-80® temporary rubber assembly lubricants significantly reduce friction helping rubber parts slide easily into place.DISHWASHER-DIAGRAM-WITH CAPTION

P-80® lubricants are water-based, and do not contain alcohol or petroleum distillates so they will not cause rubber to dry out or harden. P-80® does not contain silicon or other persistent ingredients, so once dry you have a tight fitting part.

Advantages of using P-80® lubricants:

  • Reduce the force required for installation
  • Increase production rates
  • Reduce part breakage and rejects
  • Allow for closer fitting part design
  • Reduce risk of musculoskeletal and slippage related injuries

Interested in learning more?  Download a case study detailing how one major appliance manufacturer benefited from using P-80® to reduce drop test failures.

Stop struggling with rubber parts during appliance repair and assembly. Contact IPC to discover how you can benefit from using P-80 temporary lubricants for appliance assembly and repair.

What is the dry time of P-80®? (And, why it matters)

Why does dry time matter?
P-80® lubricants are temporary assembly lubricants. When P-80 is wet it provides the needed lubrication to reduce the friction of rubber parts during assembly. Once P-80 dries the lubrication ceases and parts stay in place.IPC Tube Group2-WEB

Some assembly applications may benefit from using a quick-drying lubricant. This is often the case in processes where pressure testing takes place immediately after assembly, such as powertrain hose applications. In other assembly operations, achieving maximum lubrication may be the primary goal and dry time is less important.

What is the average dry time for each of the P-80 lubricants?

While all P-80 products are temporary lubricants, the average dry time varies depending upon which P-80 formula you are using. The table below lists the average dry time for each of the P-80 lubricants.

P-80 Formula Estimated Minimum Dry Time
P-80® Emulsion and P-80® Emulsion IFC 1 hour
P-80® THIX and P-80® THIX IFC 2 hours
P-80® Grip-It 20 minutes
P-80® RediLube 20 minutes

Can I adjust the amount of time it takes for P-80 to dry?

The dry time of each of the P-80 formulas can fluctuate depending on the amount applied, part tolerance, material porosity, and temperature. In some cases it can take up to two days for P-80 to fully dry. The dry time of each P-80 lubricant can be altered by changing the variables listed below:

  • Volume of P-80 applied
  • Tolerance of Fitted Parts
  • Porosity of Materials
  • Temperature

If you have tested the above variables and are still not satisfied with the dry time, you may want to try a different P-80 formula.

For a quicker dry time try P-80 RediLube or P-80 Grip-It. For a longer dry time try P-80 THIX.

Contact us to speak with a specialist and request a sample for testing. Download our free P-80 dry time ePaper for more information.

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